AI-30 100km Trunk Line Optical Fiber Fusion Splicer

AI-30 100km Trunk Line Optical Fiber Fusion Splicer

$784.55
Sale price  $784.55 Regular price 
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AI-30 100km Trunk Line Optical Fiber Fusion Splicer

AI-30 100km Trunk Line Optical Fiber Fusion Splicer

$784.55
Sale price  $784.55 Regular price 
  • The fourth generation trunk line optical fiber fusion splicer
  • Built-in precision delay return electric one-step fiber cleaver
  • Higher precision motors
  • Clearer lenses
  • More powerful chips
  • More efficient algorithms
  • More accurate fiber core recognition
  • Accurate of fiber alignment: 0.05μm
Manufacturing

Signal Fire

Product Manual

AI-30 100km Trunk Line Optical Fiber Fusion Splicer

The AI-30, the fourth generation fiber fusion splicer developed by Signal fire, is the latest generation of fiber fusion splicer designed for full link integration. It combines Signal fire's latest research and development of a delayed return electric one-step cleaver with fiber fusion splicing, while integrating OPM and VFL functions. Combined with a nine in one signalfire fiber stripper, a combinable workbench and worktable, it truly becomes a compact, lightweight, and easy to operate fiber fusion splicer, which will greatly improve your work efficiency.

AI-30 100km Trunk Line Optical Fiber Fusion Splicer

Discover how the AI-30 can improve the efficiency of fused fiber

Metal body with beautiful details

Used in telecom, mobile, Unicom, radio and television operators, posts and telecommunications, railway engineering companies and institutions of optical cable line construction, line maintenance, emergency repair, security monitoring and research institutes research, teaching.

Built-in VFL and OPM function

Effectively measure connection losses, verify continuity, and help evaluate fiber link transmission quality
OPM:SWITCH BETWEEN SIX STATES
Wavelength: 850nm, 1300nm, 1310nm, 1490nm, 1550nm, 1625nm
VFL:SWITCH BETWEEN THREE STATES
power: 15mW, 2Hz flashing and steady on mode

Product Specifications

Key specifications at a glance—defining quality and performance through data.

Fiber alignment Core/cladding
Motor number 6 motors/Accurate of fiber alignment :0.05μm
Splicing time 6s
Heating mode 15s, can be customized according to the external environment
Fiber type Single-mode fiber (SMF/G.652), multimode fiber (MMF/G.651), dispersion-shifted fiber (DSF/G.653), G.654 fiber, non-zero dispersion-shifted fiber (NZ-DSF/G.655), and bend-insensitive fiber (BIF/G.657); suitable for splicing bare fiber, pigtail, drop fiber, patch cord, and invisible fiber.
The cladding diameter 80-150μm
Splicing loss 0.02dB(SM), 0.01dB(MM), 0.04dB(DS/NZDS)
Splicing mode Automatic focusing core alignment, conventional/high precision welding
Splicing way Automatic, semi-automatic
Fiber holder Three in one fixture, no need to change, suitable for single/multi-mode, multi-core cable/bare fiber, tail fiber, jumper fiber,drop cable
Fiber cleaver High precision delay return electric one-step fiber cleaver
VFL The machine comes with: power: 15mW, 2Hz flashing and steady on mode
OPM Wavelength: 850nm、1300nm、1310nm、1490nm、1550nm、1625nm、980nm、1270nm、1577nm、1650nm/Measurement range: -50+30dbm Absolute error: <0.3dB (-50dbm ~+3dBm range)
Battery capacity 7800mAh large capacity lithium battery charging time ≤3.5; It can continuously weld and heat about 240 cores
Magnification 320x (X or Y axis single display) 200x (x and Y axis dual display)
Fiber diameter Coating diameter: 80-150μm/Coating diameter: 100-1000μm
Cutting length Coating layer 250μm below: 8-16mm/coating layer 250-1000μm: 16mm
Heat shrink tube 60mm、50mm、40mm、25mm
Tensile testing USB port can be connected with EXTERNAL LED light, convenient for night construction
Display 5-inch TFT color display screen
Charge mobile device The USB port can charge mobile devices such as mobile phones
Boot time 1s, boot can enter the working mode
Data is stored Unlimited, machine storage 1000 groups, the excess part can be stored in the server, can export data.
Wireless communication Based on bluetooth 4.2 protocol standard, the working band is 2.4GHz, the maximum transmission range is 60m
Software upgrade Mobile phone APP Internet update, enable Bluetooth synchronization upgrade machine software
Management function The equipment owner can be bound as the highest authority, and can remotely view the welding records,welding time, loss, etc. Through the mobile phone APP. The number of welding times or working time of the equipment can be set. The manager can effectively manage a single or multiple equipment.
Interface USB2.0 (Type A) can be used to connect external LED lights and charge mobile devices
Return loss Better than 60 db
Product protection Waterproof, dustproof and fall proof
Power Supply Input AC100-240V 50/60Hz, output DC13.5V/4.8A, the current power mode can be identified, real-time monitoring of the current battery level
The work environment Temperature: -15 ~ +50℃, humidity: < 95%RH (no condensation), working altitude: 0 ~ 5000m, maximum wind speed: ≤15m/s

Packing List

Ensuring every core component and accessory arrives in perfect condition.

AI-30 Fiber Fusion Splicer Packing List

Toolcase * 1
Fusion Splicer * 1
Spare Electrode * 1
Belt * 1
Wire Stripping pliers * 1
Signal Fire Stripper * 1
Toolbox strap * 1
Fiber for ARC Calibration * 1
Alcohol Bottle * 1
Brush * 1
Climbing combination hanging chain * 1
Inner Hexagon *3

AI-30 - Vision in Motion

Experience the power and versatility of the AI-30 in action

FAQs

Why does the fusion splicer always prompt "Arc Offset" or "Arc Calibration Failed" during discharging?

Common Causes:

Environmental Changes: Significant shifts in air pressure, temperature, or humidity (e.g., moving from indoors to a high-altitude outdoor site).

Electrode Aging: Heavy carbon buildup on the electrodes, or they have reached the end of their lifespan.

Solutions:

Always perform an Arc Calibration whenever you change your working environment or replace the electrodes, allowing the machine to automatically adjust the current.

If the arc calibration fails repeatedly, try cleaning the carbon buildup off the electrodes using a cotton swab dipped in alcohol, or replace them with a new pair.

What causes excessive splice loss?

Troubleshooting Steps:

Poor Cleave Angle: The fiber cleaver blade is worn out or dirty, resulting in burrs or a cleave angle that is too large (greater than 1 degree).

Dirty V-Grooves or Clamps: Microscopic dust particles can cause the fibers to misalign axially.

Mismatched Fiber Types: For example, attempting to splice Single-Mode (SM) with Multi-Mode (MM) fibers.

Solutions:

Clean the fiber and re-cleave it.

Use a specialized brush or an alcohol-swapped cotton bud to clean the V-grooves and objective lenses.

Ensure the current splicing program selected on the machine (e.g., Auto, SM, MM) matches the actual fiber type.

The screen shows a "dark line" or a "bubble" at the splice point. Will this affect performance?

Impact Assessment: Yes, it will severely affect transmission quality. A dark line usually indicates poor alignment or damaged fiber, while bubbles mean air or impurities are trapped inside the splice.

Main Causes:The fiber end-face was not cleaned properly, leaving coating residue, dust, or moisture.The cleave quality was poor, leaving a highly uneven end-face.

Correct Procedure:Strictly follow the "Strip→Clean→Cleave" sequence.Remember, once the fiber is cleaved, its end-face must never touch any surface. Place it directly into the fusion splicer and redo the splice.

What should I do if the heater fails to heat up, or the fiber protection sleeve does not shrink completely?

Troubleshooting Steps:

Check Heating Parameters: Confirm that the selected heating mode matches the length of the protection sleeve you are using (e.g., 40mm or 60mm).

Check the Heater Lid: Some models require the heater lid to be completely closed to trigger the heating process.

Adjust Heating Time: In cold or low-temperature environments, the default heating time might be insufficient. You can manually extend the heating time or increase the heating temperature in the settings.

How should I maintain and care for the fusion splicer daily?

Three Golden Rules of Maintenance:

Keep it Clean (Most Important): After every job, use a blower brush to remove fiber shards and dust from the fiber clamps, V-grooves, and mirrors. Periodically clean the objective lenses gently with a slightly moistened alcohol swab.

Electrode Management: Electrodes typically have a lifespan of 3,000 to 5,000 arcs. Replace them promptly once the arc count reaches its limit or if the tips show severe oxidation.

Battery Care: If the device will not be used for a long time, charge the lithium battery to about 50%–70%, remove it, and store it separately. Recharge and discharge it every 2 to 3 months to prolong its lifespan.

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